Variable speed was required for the SAG mill. Various options were considered to meet the specified speed range of 65 to 85% of mill critical speed, and the final selection was the IES Hyper-Synchronous drive Slip Energy Recovery (SER), in conjunction with Wound Rotor Induction motors (WRIM).

They can be furnished with adjustable frequency drives (PWM, LCI, and Cyclo-converter) for soft starters or speed regulation. With all of the advancements made in adjustable frequency drive technology, the variable speed synchronous motor is a logical choice for applications requiring high torque at low speed with a high-speed range.

Ender IO 5.0.28 Released! Now with Enhanced Machines .

Added Wireless Charging Antenna - Like a wireless charger, but can have it range extended with antenna extensions. Added Enhanced Machines - These are upgraded machines that require End Steel to craft. Enhanced Alloy Smelter - Twice as fast as a normal Alloy Smelter. Enhanced Sag Mill - Twice as fast as a normal Sag Mill.

Ring gear drives huge grinding mill | Machine Design

Motors & Drives; Ring gear drives huge grinding mill. By this summer, a grinding mill that is bigger around than a Boeing 747 will turn chunks of copper ore into gravel-sized bits for smelting and .

speed as required by the machine or process. Induction and synchronous motors driving excavators, conveyors, mills, fans, and pumps use VFDs to provide high power and speed control, as well as generate signiﬁ cant associated energy and maintenance savings. • The TMdrive®-10/30/50/70 family of drives and TMEIC

the correct power required to grind ore in a SAG mill, by developing ore hardness variability functions for the ore body to be mined. This paper describes the next step in the SAG design process, which is choosing a SAG mill to accomplish the required specified design performance.

The specification of the prime mover of an autogenous/semi-autogenous mill involves an analysis of the likely operating conditions within the mill and the choice of a nominal operating speed. For variable speed mills, the operating range for mill speed has to be defined so that mill power/torque requirement can be matched by the motor power .

Modelling SAG milling power and speciﬁc energy consumption including the feed percentage of intermediate size particles . the SAG mill critical speed; Pc = SAG mill power consumption (kW); % 600 +100 = % of the fresh feed in the size range 152 +25 mm. M. Silva, A. Casali/Minerals Engineering 70 (2015) 156–161 157.

the correct power required to grind ore in a SAG mill, by developing ore hardness variability functions for the ore body to be mined. This paper describes the next step in the SAG design process, which is choosing a SAG mill to accomplish the required specified design performance.

Grinding Circuit - an overview | ScienceDirect Topics

The SAG mill was designed to treat 2,065 t h −1 of ore at a ball charge of 8% volume, total filling of 25% volume, and an operating mill speed of 74% of critical. The mill is fitted with 80 mm grates with total grate open area of 7.66 m 2 (Hart et al., 2001). A 4.5 m diameter by 5.2 m long trommel screens the discharge product at a cut size .

Mill Critical Speed Determination. The "Critical Speed" for a grinding mill is defined as the rotational speed where centrifugal forces equal gravitational forces at the mill shell's inside surface. This is the rotational speed where balls will not fall away from the mill's shell.

The required process power is divided into circuits and numbers of mills within a circuit, followed by the selection of the mill sizes to fulfill the requirements. The optimal drive type can only be selected after determining the mill size, the need for variable speed and the .

Optimising the capacity of your SAG mill is crucial to avoiding downtime and liner wear and damage. With variances in mill ore feed rate, mill speed and slurry density, critical impacts can occur in your SAG mill. The speed at which these variances are adjusted for is thus crucial for minimizing damage and optimizing liner life.

(PDF) Milling curves as a tool for characterising SAG mill .

Milling curves as a tool for characterising SAG mill performance . as sometimes required for . and given as a function of mill speed. The wide range of milling configurations coupled with .

Grinding Circuit - an overview | ScienceDirect Topics

The SAG mill was designed to treat 2,065 t h −1 of ore at a ball charge of 8% volume, total filling of 25% volume, and an operating mill speed of 74% of critical. The mill is fitted with 80 mm grates with total grate open area of 7.66 m 2 (Hart et al., 2001). A 4.5 m diameter by 5.2 m long trommel screens the discharge product at a cut size .

Mining Industry: What is the difference of ball mill .

Dec 06, 2015 · Most mills used in mining rely on impact to breakdown rock to a suitable size for downstream processing. The impact can be rock on rock such as in an Autogenous Grinding (AG) mill, rock and a small ball charge (~10%), used in Semi Autogenous Grind.

The required process power is divided into circuits and numbers of mills within a circuit, followed by the selection of the mill sizes to fulfill the requirements. The optimal drive type can only be selected after determining the mill size, the need for variable speed and the .

Mill Critical Speed Determination. The "Critical Speed" for a grinding mill is defined as the rotational speed where centrifugal forces equal gravitational forces at the mill shell's inside surface. This is the rotational speed where balls will not fall away from the mill's shell.

Slurry flow in mills: grate-pulp lifter discharge systems .

The mill used for the testwork program was 1 m in diameter and 0.5 m long. Power was delivered from a 18.5 kW motor via a variable speed gearbox which provided a speed range of 7–42 rpm. Feed to the mill was supplied by a steady-head tank.

How the Modern SER Drive boosts grinding performance - CSE .

Investment paybacks of less than 12 months are possible for existing sites presently using variable speed LRS on energy savings alone. Your solution to finer grinding control. The Modern SER Drive is a compact, powerful, multi-functional and reliable addition to other SAG mill .

Variable Speed . Single or double pinion driving systems. Designed to drive and control the speed of the medium voltage motors coupled to the SAG/AG, ball and HPGR mills with single or double pinion, the MVW01 frequency drive uses state of the art technology through a multilevel structure with medium voltage IGBTs, reducing the harmonic currents on the motor to extremely low levels.

White paper, September 2015 SmartMill™: Exceed your .

mills. SAG mills of over 40-foot diameter have been constructed. Like the ball mill, the AG/SAG mill will have a critical rotation speed above which grinding ceases. Mill motor types There are three common motor types that drive the grinding mills described above: – Gearless motors. These variable-speed motors range up to 30 MW and have the .

especially in fixed speed mills. Often selected when low steel contamination is required. 2 AG mill + a recycle crusher Competent ore - relatively homogenous (the recycle crusher is used to balance the rate of impact breakage within the circuit) 3 SAG mill (8 – 15% ball charge) Variable competency ore 4 High ball charge SAG mill (15 to 25% ball

Sep 17, 2013 · Starter of SAG Mills with rotor resistance Hi everybody, For now I am working on a mining project which involves starting two SAG mills, the method of starting these mills is by rotor resistance and likewise we are using an energy recovery system (SER), could someone tell me how this system works SER?

How a SAG Mill Works. SAG Mill grinding relies on the addition of balls to the primary mill which are required to break up harder and coarser pieces and also to grind mid-size and and particles. It is used to grind ores which require fracturing across grain or crystalline boundaries in addition to attrition grinding.

Autogenous and Semi-Autogenous Mills - ScienceDirect

According to available literature, the operating speeds of AG mills are much higher than conventional tumbling mills and are in the range of 80–85% of the critical speed. SAG mills of comparable size but containing say 10% ball charge (in addition to the rocks), normally, operate between 70 and 75% of the critical speed.

Outotec awarded contract to supply Kansanshi copper-gold .

Oct 10, 2008 · In 2003, following a competitive tender, Outotec were awarded the contract to supply Kansanshi with a low aspect SAG mill. Not only did variations in ore type and throughput need to be considered in the mill design, but the design also needed to be flexible enough for future expansions at .

Feb 12, 2020 · The SAG Mill has four output slots; recipes can have 1-4 different outputs, with different chances of obtaining those outputs. Uniquely, the SAG Mill can use Grinding Balls made from various materials to increase energy efficiency (resulting in higher processing speed), increase bonus output chances, and add a chance to double all output. This .

(PDF) Milling curves as a tool for characterising SAG mill .

Milling curves as a tool for characterising SAG mill performance . as sometimes required for . and given as a function of mill speed. The wide range of milling configurations coupled with .

## Sales Inquiry

## speed range required on a sag mill

## AN OVERVIEW OF THE DESIGN, CONSTRUCTION, .

Variable speed was required for the SAG mill. Various options were considered to meet the specified speed range of 65 to 85% of mill critical speed, and the final selection was the IES Hyper-Synchronous drive Slip Energy Recovery (SER), in conjunction with Wound Rotor Induction motors (WRIM).

Chat With Support »## Teco-Westinghouse Custom Synchronous Motors

They can be furnished with adjustable frequency drives (PWM, LCI, and Cyclo-converter) for soft starters or speed regulation. With all of the advancements made in adjustable frequency drive technology, the variable speed synchronous motor is a logical choice for applications requiring high torque at low speed with a high-speed range.

Chat With Support »## Ender IO 5.0.28 Released! Now with Enhanced Machines .

Added Wireless Charging Antenna - Like a wireless charger, but can have it range extended with antenna extensions. Added Enhanced Machines - These are upgraded machines that require End Steel to craft. Enhanced Alloy Smelter - Twice as fast as a normal Alloy Smelter. Enhanced Sag Mill - Twice as fast as a normal Sag Mill.

Chat With Support »## Ring gear drives huge grinding mill | Machine Design

Motors & Drives; Ring gear drives huge grinding mill. By this summer, a grinding mill that is bigger around than a Boeing 747 will turn chunks of copper ore into gravel-sized bits for smelting and .

Chat With Support »## Drive Solutions for the Global Mining Industry

speed as required by the machine or process. Induction and synchronous motors driving excavators, conveyors, mills, fans, and pumps use VFDs to provide high power and speed control, as well as generate signiﬁ cant associated energy and maintenance savings. • The TMdrive®-10/30/50/70 family of drives and TMEIC

Chat With Support »## SAG Mill Grinding Circuit Design

0

Chat With Support »## Choosing a SAG Mill to Achieve Design Performance

the correct power required to grind ore in a SAG mill, by developing ore hardness variability functions for the ore body to be mined. This paper describes the next step in the SAG design process, which is choosing a SAG mill to accomplish the required specified design performance.

Chat With Support »## Variable Speed SAG Mill

The specification of the prime mover of an autogenous/semi-autogenous mill involves an analysis of the likely operating conditions within the mill and the choice of a nominal operating speed. For variable speed mills, the operating range for mill speed has to be defined so that mill power/torque requirement can be matched by the motor power .

Chat With Support »## Modelling SAG milling power and specific energy .

Modelling SAG milling power and speciﬁc energy consumption including the feed percentage of intermediate size particles . the SAG mill critical speed; Pc = SAG mill power consumption (kW); % 600 +100 = % of the fresh feed in the size range 152 +25 mm. M. Silva, A. Casali/Minerals Engineering 70 (2015) 156–161 157.

Chat With Support »## Choosing a SAG Mill to Achieve Design Performance

the correct power required to grind ore in a SAG mill, by developing ore hardness variability functions for the ore body to be mined. This paper describes the next step in the SAG design process, which is choosing a SAG mill to accomplish the required specified design performance.

Chat With Support »## Grinding Circuit - an overview | ScienceDirect Topics

The SAG mill was designed to treat 2,065 t h −1 of ore at a ball charge of 8% volume, total filling of 25% volume, and an operating mill speed of 74% of critical. The mill is fitted with 80 mm grates with total grate open area of 7.66 m 2 (Hart et al., 2001). A 4.5 m diameter by 5.2 m long trommel screens the discharge product at a cut size .

Chat With Support »## SAGMILLING.COM .:. Mill Critical Speed Determination

Mill Critical Speed Determination. The "Critical Speed" for a grinding mill is defined as the rotational speed where centrifugal forces equal gravitational forces at the mill shell's inside surface. This is the rotational speed where balls will not fall away from the mill's shell.

Chat With Support »## TECHNICAL AND COMMERCIAL BENEFITS OF GEARLESS .

The required process power is divided into circuits and numbers of mills within a circuit, followed by the selection of the mill sizes to fulfill the requirements. The optimal drive type can only be selected after determining the mill size, the need for variable speed and the .

Chat With Support »## Increase throughput and capacity in SAG mills

Optimising the capacity of your SAG mill is crucial to avoiding downtime and liner wear and damage. With variances in mill ore feed rate, mill speed and slurry density, critical impacts can occur in your SAG mill. The speed at which these variances are adjusted for is thus crucial for minimizing damage and optimizing liner life.

Chat With Support »## (PDF) Milling curves as a tool for characterising SAG mill .

Milling curves as a tool for characterising SAG mill performance . as sometimes required for . and given as a function of mill speed. The wide range of milling configurations coupled with .

Chat With Support »## Grinding Circuit - an overview | ScienceDirect Topics

The SAG mill was designed to treat 2,065 t h −1 of ore at a ball charge of 8% volume, total filling of 25% volume, and an operating mill speed of 74% of critical. The mill is fitted with 80 mm grates with total grate open area of 7.66 m 2 (Hart et al., 2001). A 4.5 m diameter by 5.2 m long trommel screens the discharge product at a cut size .

Chat With Support »## Mining Industry: What is the difference of ball mill .

Dec 06, 2015 · Most mills used in mining rely on impact to breakdown rock to a suitable size for downstream processing. The impact can be rock on rock such as in an Autogenous Grinding (AG) mill, rock and a small ball charge (~10%), used in Semi Autogenous Grind.

Chat With Support »## TECHNICAL AND COMMERCIAL BENEFITS OF GEARLESS .

The required process power is divided into circuits and numbers of mills within a circuit, followed by the selection of the mill sizes to fulfill the requirements. The optimal drive type can only be selected after determining the mill size, the need for variable speed and the .

Chat With Support »## SAGMILLING.COM .:. Mill Critical Speed Determination

Mill Critical Speed Determination. The "Critical Speed" for a grinding mill is defined as the rotational speed where centrifugal forces equal gravitational forces at the mill shell's inside surface. This is the rotational speed where balls will not fall away from the mill's shell.

Chat With Support »## Slurry flow in mills: grate-pulp lifter discharge systems .

The mill used for the testwork program was 1 m in diameter and 0.5 m long. Power was delivered from a 18.5 kW motor via a variable speed gearbox which provided a speed range of 7–42 rpm. Feed to the mill was supplied by a steady-head tank.

Chat With Support »## How the Modern SER Drive boosts grinding performance - CSE .

Investment paybacks of less than 12 months are possible for existing sites presently using variable speed LRS on energy savings alone. Your solution to finer grinding control. The Modern SER Drive is a compact, powerful, multi-functional and reliable addition to other SAG mill .

Chat With Support »## Mining - Grinding and Processing | WEG

Variable Speed . Single or double pinion driving systems. Designed to drive and control the speed of the medium voltage motors coupled to the SAG/AG, ball and HPGR mills with single or double pinion, the MVW01 frequency drive uses state of the art technology through a multilevel structure with medium voltage IGBTs, reducing the harmonic currents on the motor to extremely low levels.

Chat With Support »## White paper, September 2015 SmartMill™: Exceed your .

mills. SAG mills of over 40-foot diameter have been constructed. Like the ball mill, the AG/SAG mill will have a critical rotation speed above which grinding ceases. Mill motor types There are three common motor types that drive the grinding mills described above: – Gearless motors. These variable-speed motors range up to 30 MW and have the .

Chat With Support »## AN OVERVIEW OF SINGLE STAGE AUTOGENOUS AND .

especially in fixed speed mills. Often selected when low steel contamination is required. 2 AG mill + a recycle crusher Competent ore - relatively homogenous (the recycle crusher is used to balance the rate of impact breakage within the circuit) 3 SAG mill (8 – 15% ball charge) Variable competency ore 4 High ball charge SAG mill (15 to 25% ball

Chat With Support »## Starter of SAG Mills with rotor resistance

Sep 17, 2013 · Starter of SAG Mills with rotor resistance Hi everybody, For now I am working on a mining project which involves starting two SAG mills, the method of starting these mills is by rotor resistance and likewise we are using an energy recovery system (SER), could someone tell me how this system works SER?

Chat With Support »## Autogenous AG & SAG Mills for Sale

How a SAG Mill Works. SAG Mill grinding relies on the addition of balls to the primary mill which are required to break up harder and coarser pieces and also to grind mid-size and and particles. It is used to grind ores which require fracturing across grain or crystalline boundaries in addition to attrition grinding.

Chat With Support »## Autogenous and Semi-Autogenous Mills - ScienceDirect

According to available literature, the operating speeds of AG mills are much higher than conventional tumbling mills and are in the range of 80–85% of the critical speed. SAG mills of comparable size but containing say 10% ball charge (in addition to the rocks), normally, operate between 70 and 75% of the critical speed.

Chat With Support »## Outotec awarded contract to supply Kansanshi copper-gold .

Oct 10, 2008 · In 2003, following a competitive tender, Outotec were awarded the contract to supply Kansanshi with a low aspect SAG mill. Not only did variations in ore type and throughput need to be considered in the mill design, but the design also needed to be flexible enough for future expansions at .

Chat With Support »## SAG Mill - Official Feed The Beast Wiki

Feb 12, 2020 · The SAG Mill has four output slots; recipes can have 1-4 different outputs, with different chances of obtaining those outputs. Uniquely, the SAG Mill can use Grinding Balls made from various materials to increase energy efficiency (resulting in higher processing speed), increase bonus output chances, and add a chance to double all output. This .

Chat With Support »## (PDF) Milling curves as a tool for characterising SAG mill .

Milling curves as a tool for characterising SAG mill performance . as sometimes required for . and given as a function of mill speed. The wide range of milling configurations coupled with .

Chat With Support »